固体氧化物燃料电池(SOFC) - 电解质,阴极和涂层的不同组分

电解质

Theelectrolyte material在阳极和电解质支持的燃料电池中是重要的。电解质粉末可以转化为支撑物,施加作为阻挡层或添加到电极层中以增强性能。fuelcell欧洲杯足球竞彩offers many surface area ranges and several types of formulations to meet the demands of customers (Figure 1).

Figure 1.电解质

Nanoscale Electrolyte Powders

这些都是纳米晶体材料欧洲杯足球竞彩containing 5-10 nm particles. Nano grade powders provide exceptional amounts of active surface area to lower processing temperatures and to expand triple phase boundaries.

Ceramic Grade Ceria Powders

fuelcell欧洲杯足球竞彩offers specific grades of samarium- or gadolinium-doped ceria powders for numerous cell structure applications. Tape cast grade powders are customized for methods that need high slurry solids loadings, such as slip or tape casting. Mid-grade powder is designed to offersuperior sinterability在最小的加工温度下。这些粉末是颗粒按压和其他非水制造方法的理想选择。

Micron-Submicron Electrolyte Powders

fuelcell欧洲杯足球竞彩为亚微米粉末提供广泛的微米,如LSGM和YSZ。广泛选择的粒度范围保证客户将始终可以访问适当的材料以满足他们所有的需求。欧洲杯足球竞彩

R&D Focused Materials and Support

fuelcell欧洲杯足球竞彩customize all of their products and businesses to suit the requirements of researchers across the world. The materials are provided in small quantities and can be shipped the next day so that the customer’s research is not interrupted. Figure 2 depicts the characteristics of the电解质offered byfuelcell欧洲杯足球竞彩

Figure 2.燃料材料提供的电解质的关键特性。欧洲杯足球竞彩

Cathodes

fuelcell欧洲杯足球竞彩为所有SOFC阴极要求提供各种具有优异的氧离子电导率的粉末。该品种包括LSM,该LSM是一种工业测试标准,LSCF和LSC,可用于较低的温度应用。复合粉末此类LSM / YSZ和LSCF / GDC也适用于多层阴极。这些复合材料拓宽了三相边界长度以欧洲杯足球竞彩提高电化学性能。

fuelcellmaterials' cathode powders(Figure 3) are manufactured in a ISO 9001:2008 certified unit with stringent controls on vital features such as surface area, stoichiometry, and particle size distribution.

Figure 3.fuelcellmaterials' cathode powders

Expanded powder production capabilities facilitate the production of superior quality materials cost effectively at each step of a customer’s R&D process.fuelcell欧洲杯足球竞彩enables customer growth right from stage one of design & development to pilot scale, and eventually to meet megawatt volumes for full scale production.

By utilizing scalable processing equipment,fuelcell欧洲杯足球竞彩ensures similar powder characteristics at every stage of development. Expanded manufacturing capabilities allowsfuelcell欧洲杯足球竞彩to offer quicker turnaround times to provide stringent delivery needs.

A Step Above with Inks and Pastes

使用阴极油墨和糊剂,客户可以由客户制造细胞来提高整体性能。阴极粉末are designed for a broad range of processing methods such as screen printing, aerosol deposition, painting, and tape-casting. It is possible to obtain cathode powders in the form of a paste, which enables researchers to just focus on working on core technology. The key properties of the cathode powders are depicted in Figure 4.

图4。关键属性fuelcellmaterials阴极的p欧洲杯足球竞彩owders

Coatings

fuelcell欧洲杯足球竞彩coating solutionsdeliver the reliability, stability and performance required for the challenging applications of customers (Figure 5).

图5。fuelcellmaterials’ coating solutions deliver the reliability, stability and performance required for the challenging applications of the customers.

Chromlok™ System

The ChromLok™ system fromfuelcell欧洲杯足球竞彩is an innovative technology that provides high-temperature protection to metallic parts used in solid-oxide fuel cell systems. TheChromLok™ system有很多互补的氧化物涂层设计prevent the discharge of harmful chromium species from stainless steels when heated at high temperature.

Manganese cobalite (MCO) coating(Figures 6 and 7) is one of the coating systems offered byfuelcell欧洲杯足球竞彩, featuring superior protection and low resistance qualities. These qualities make it suitable for cathode active-areas that demand electrical conductivity. Additional coatings such as non-active, insulating coatings are compatible with a Ni-based anode side coating and common seal materials.

Figure 6.MCO coating after operation

图7。Long term electrical performance of MCO coated ferritic stainless steel

This coating technology has been established over several hours of testing and over 10,000 coated parts. The success is due to its high performance, quality standards, and service. The team atfuelcellmaterialsare able to offer customers access to their advanced facility, where they can help to create customized coatings to meet specific requirements.

Alumi-Lok™

fuelcell欧洲杯足球竞彩supplies an aluminization coating to shield the non-active area of the interconnects and crucial balance of plant components from the impact of high temperature corrosion. This coating ensures a cost-effective solution is maintained as it can be processed simultaneously like the other coatings on interconnects.

Prototype Manufacturing

Prototype manufacturing(图8)涵盖以下方面:

  • Interconnect coating to meet specifications
  • Prototype batches for process validation and stack tests
  • 组件由专用涂层团队涂层

Figure 8.Prototype manufacturing

Manufacturing Scale-up

The manufacturing scale-up (Figure 9) involves:

Figure 9.Manufacturing scale-up

High-Volume Manufacturing

High-volume manufacturing (Figure 10) includes

  • License product and transfer technology
  • Easy integration offuelcell欧洲杯足球竞彩’ technology into customer's manufacturing system
  • 欧洲杯足球竞彩材料提供协议以保证所有要求

图10。High-volume manufacturing

This information has been sourced, reviewed and adapted from materials provided by Nexceris, LLC.

For more information on this source, please visitNexceris, LLC

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