Quality and Efficiency through an Automated Charge Correction

To manufacture a sound casting in a foundry, the melt needs to contain the correct composition of specified grade non-metallic and metallic elements. Sound foundry practices, such as careful mold design and melt preparation, can reduce the risk of defects.

尽管如此,由于所使用的源材料(排序的废料,原材料或早期熔体的剩余物品),可以不可避免地增强或纠正组合物的程序。欧洲杯足球竞彩使用充电校正软件使此过程自动OES analysiscan provide an extensively powerful tool for the foundry process.

熔体校正的挑战在于,它可以被证明是冶金复杂且冗长的过程。随着该行业不断寻找减少材料和能源成本的节省的方法,以及提高效率的方法,费用的校正过程可能会导致重大破坏。

In the past, the charge correction method entailed utilizing a pocket calculator to carry out complicated calculations. This is not only a long process, but is also subject to human error.

Hitachi High-Tech通过使用最先进的软件解决方案使电荷校正过程自动化,因此计算仅需几秒钟。但是,该软件不仅会减少熔化时间;它可以为铸造厂带来一系列其他好处。

Increasing Quality

The Adjcalc software in combination with the very intuitive Hitachi SpArcfire operating system, allows a foundry to automate the key aspects of melt correction.

当。。。的时候Hitachi OES analyzerdemonstrates that the material in the production process does not meet specifications, the software can calculate the adjustments needed automatically and propose a plan of action.

不再需要计算器或Excel电子表格。简单地进行了有效,准确的分析,并直接说明如何纠正熔体组成。

The OES can automatically compare the analysis with grade specifications by accessing the Hitachi High-Tech GRADE Database which has recent data on over 340,000 metal grades, meaning that charge corrections receive the best results as quickly as possible to ensure melt quality.

Reducing Costs

Along with making all the calculations needed in a matter of seconds, Adjcalc can help to make the charge correction process more efficient.

The software calculates and chooses the quickest and least costly combination of source materials necessary to create the desired melt specification. This may help the customer to use scrap more economically rather than purchasing expensive raw materials.

减少错误

手动充电校正计算的复杂性质导致人为错误的可能性很大。计算中的丝毫错误可能会在高量环境中处理难以置信的小利润时会造成大量的破坏。

通过启用软件处理流程的这一步骤,操作员可以大大减少电荷校正错误的量。平衡金属中的所有元素,而不是只有一个元素,可以减少需要额外昂贵的校正的潜力。

Increasing Efficiency

该软件是直观且易于使用的,这意味着不再需要多年的冶金技术技术经验来进行融化。Hitachi High-Tech的软件的目标是使即使是最技术性的流程也能够以几个简单的步骤完成。

通过收费校正,不再需要大量员工资源的破坏性过程,过程效率和生产力就更容易维护。

Combining Adjcalc software with SpArcfire allows foundries to take the complexity and lack of certainty out of charge correction and make sure materials are manufactured to the correct specification.

日立高科技一直在开发解决方案,使铸造厂能够以最安全和有效的方式在超过四十年中以最安全和有效的方式实现最大的成果。对于国际上的多家金属制作公司来说,利用软件的力量是下一个令人兴奋的步骤。

This information has been sourced, reviewed and adapted from materials provided by Hitachi High-Tech Analytical Science.

有关此消息来源的更多信息,请访问日立高科技分析科学。欧洲杯线上买球

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