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新闻店的进化

通过数字化提高效率 - 几乎没有行业分支可以逃避它。新闻店的运营商也越来越多地在其生产上建立联系。但是 - 不管是单个新闻界还是新闻界,并不总是需要替换整个工厂,以保持最新的改装现有线路,符合原则的正确性”。明智的进化而不是成本密集的革命”,通常是一天的顺序。

新闻店中的数字化。图片来源:IDS成像开发系统GmbH

With Visual Die Protection, Schuler Pressen GmbH from Göppingen offers a solution for avoiding expensive die damage and its consequential costs in stamping and forming technology - retrofittable for existing lines. Equipped with industrial cameras from IDS Imaging Development Systems GmbH and intelligent software, the production process can be monitored as required.

应用

该系统的原理很简单:视觉模具保护(VDP)在早期阶段发现了新闻店的死亡损害原因,并在损坏和停机时间发生前一秒钟停止了线路。可以为新闻安装空间中的各个区域设置不同的监视功能。这样,可以涵盖广泛的错误源以防止不可预见的事件。减少故障的可能性,并确保系统的安全操作。

The control functions range from checking the component position to foreign object detection and in-process inspections to the targeted monitoring of individual tool functions. For example, if a foreign object, such as a scrap of sheet metal from the previous press pass, is detected in the die, the press stops automatically so that the foreign object cannot push into the die surfaces or cause damage.

该系统检测到故障的意外原因,并阻止了压力机。图片来源:IDS成像开发系统GmbH

该系统也可用于各种监视任务,即使是在实际压力工厂之外也是如此。得益于现有系统和广泛应用程序的易于改造,可以在短短几分钟内设置监视功能。因此,客户立即从基于摄像头的工具保护中受益。这也适用于非助议器系统。在产品数据处理的帮助下,即使对已经设置的工具进行监视也可以从第一按下冲程摄像头加载和监视

相机

The image data on which the Schuler system is based is supplied by uEye CP industrial cameras from IDS. CP stands for "Compact Power" and symbolizes compact, visual power packs for industrial applications of all kinds. They offer maximum functionality with extensive pixel pre-processing and are perfect for multi-camera systems thanks to the internal 120 MB image memory for buffering image sequences.

The GigE cameras with a size of only 29 x 29 x 29 millimeters score particularly well in terms of light sensitivity, dynamic range and color reproduction. This makes them predestined for applications that need to deliver a perfect result even in low light conditions, such as in quality assurance or automation.

The quality of the image data convinced us. Even under rather unfavorable lighting conditions in press shops, the camera provides perfect source material for our inspection systems.

Schuler Pressen GmbH的数字解决方案部项目经理ChristophPölzl

For integration, the company used the IDS Camera Manager, a central and convenient tool for managing all uEye industrial cameras.

One or more IDS industrial cameras monitor the tool room.图片来源:IDS成像开发系统GmbH

外表

Visual Die Protection has been on the market since 2019 and has since established itself in stamping and forming technology as a reliable visual protective tool. With artificial intelligence and industrial cameras, it provides a clear view in the press shop.

在未来,我们预计市场不断增长。

Schuler Pressen GmbH的数字解决方案部项目经理ChristophPölzl。

除了过程和工具监控外,还添加了进一步的应用质量监测区域。链接图像和过程数据的诊断工具也在不断扩展。因此,进化继续了,也许最终会导致一场小革命?

About the camera familyhttps://en.ids-imaging.com/ueye-industrial-cameras.html#ueye-cp

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